Manager/Senior Manager - Quality Incharge & QMS - Industrial Products Firm

JobDescription

MANAGER / Sr. MANAGER -QUALITY INCHARGE &QMS

Position Description :

Role :

The incumbent is responsible for ensuring quality standards are met at every stage to reduce rejections and ensure customer satisfaction; this also involves driving relevant quality systems, environmental health and safety (EHS) standards for the plant and certification like IPC and other compliances

Level of Supervision: In-Charge Plant Quality, quality inspectors/auditors, Incoming & SQA,testing.

Internal Relationships :

a) Purchase

- Interactions on incoming quality, vendor interactions,etc

b) Engineering & Production

- Interactions on manufacturing quality and product quality

c) All departments(plant)

- Interactions on the implementation of quality systems

External Relationships

a) Statutory / RegulatoryBodies

- Interactions on compliance procedures, audits, etc pertaining to environment and safetystandards

b) Vendors

- Interactions on material related quality issues, quality systems at their end, feedback/inputs to them, etc.

Age : 38 & above

Qualification: BE/ME with Electronics Only

Experience : 16 Years &above

Additional Requirements ifany : Computer proficiency, SAP or relevant ERP, IPC certified (preferred)

key responsibilities

- Ensures quality standards are met at each stage (incoming, process and outgoing) to fulfill customer expectations

- Drives implementation of relevant quality systems at the plant

- Facilitates internal and external audits for quality, customers, and EHSaspects

- Implementation of AS9100 QMS, Establishment of quality system procedures, Documents and records, Customer complaint Handling & Internal NC Handling and follow-up of actions, Conducting IQA, Product & Process audit, the decision on quality issues, Good in InspectionMethodology.

- Leading and assisting a team of Engineers inspectors.

Job allocation and monitoring.

- Establishment and Implementation of AS9100 quality system requirements & generation of quality system documents and records

- Closure of AS 9100 audit NC's of surveillance audits

- Lead cross-functional team involving in root cause analysis for In-Housenonconformity.

- New product developments withFAI

- Good Knowledge of GD & T.

- Calibration monitoring of measuring instruments and gauges.

- Customer complaint handling and N.C Product analysis.

- Analysis and control of internal-conformity.

- Conducting internal quality audit (IQA) and follow-up for NCclosure.

- Establishing process and product audit plans and conducting as per plan

- Analysis of nonquality cost for internal parts

- Planning and conducting MRM and follow-up of the actions.

- Resolving issues pertaining to quality,

- Providing training to subordinates, review of the performance of the team members periodically.

- Coordinating with the customer and also with supplier regarding quality issues

- Reporting to top management on quality status

- Supplier evaluation, supplier performance monitoring, supplier audits and follow-up for theactions

- Expertise in Global Best practices-ISO9000, TL9000, AS9100, ISO/TS 16949, 8D problem solving, - Poke yoke-, LEAN SixSigma

Additional Expertise: 

- International Quality Standards like ISO 9000, QS9000,TS16949

- Environmental Management System ISO14000

- Certified Internal Quality Auditor for TS16949 and ISO14000

- Application of APQP techniques and ProjectManagement

- Application of FMEA in process design

- Total Quality Management System and PDCAapproach

- Development of Control plan & Application ofSPC

- Corrective and Prevention actions through 8Dtechnique

- Customer audits, Subcon Quality system development

- SWOT analysis & Goal setting process & Plan and implement Training for QMS, continuous improvements

- Six Sigma Black Belt& Lean Manufacturing system

- Mentoring Green Belts & Training on Six sigma

- Value stream mapping & implementation of Pull system

- Facilitates internal and external audits for variousrequirements

- Ensure regular monitoring, reviews of Quality Matrix for overall quality improvements.

- MIS and Monitor and improve supplier quality rating

- OPEX

- Identify and initiate company level continuous improvement projects via CFT approach for Quality improvements, cycle time reductions, lean improvements

- Identify and develop continuous improvement champions