Below position is with a Speciality Chemicals organisation :
Title : Head - Plant Operations (Epoxy Resin)
Designation : COO
Grade : M3/M2
Job Purpose: To lead Plant erection, commissioning & operations of Epoxy Resin Plant
Location : Jhagadia (Bharuch)
Reporting to : CEO
Age group Around 40 years
Experience in Plant erection, commissioning & operations of Epoxy Resin is mandatory.
CTC : 40 Lacs
Qualification: Strong techno-commercial qualifications, preferably B.E / B. Tech/ M.Tech in Chemical Engineering from a reputed college / university complimented with
MBA or Diploma in Management.
Minimum years of experience : 10-20 years
Key Responsibilities :
- Responsible for implementation of the Epoxy Resin project & plant commissioning within the stipulated scope, time, & cost.
- To Lead all functions at site i.e, manufacturing operations, maintenance, procurement, engineering, HSE & other disciplines.
- Planning & running of optimum "day to day" operations of plant. Introducing measures for regular monitoring of plant performance & timely corrective and preventive actions for continuous improvement
- Responsible for manufacturing output, product quality, efficient assets utilisation, & achieving optimum production costs
- To introduce best in class, manufacturing techniques- Lean manufacturing, TPM, TPS, 5S, Just in time, kaizen, six sigma, etc.
- Ensuring compliance of all applicable laws & regulations.
- Forging strong relationships with all internal and external stake holders
- Performing risk management to identify & mitigate any risks
- Ensure adherence of all safety standards and best EHS practices
- Overall responsibility for efficient operations and profitability of the plant
ACCOUNTABILITY :
- Successful Plant erection, Commisioning and smooth operations
- Ensuring maximum production output, superior product-quality, with optimum costs
- Safe operation with zero accidents. Ensure compliance of all statutory regulations
- Motivate work force & maintain high degree of employee morale & safety
- Ensuring manufacturing facility is certified for ISO-9000, IS-14000 & OSHAS compliance.
- Identify training and development needs and effective implementation
Experience / Exposure :
- Thorough knowledge of plant operations preferably in the field of Epoxy Resins, & allied products such as:- (LER, SER, Reactive diluents, Multi-functional epoxies, Curing agents)
- Significant experience at senior level in plant operations, commissioning and projects. Able to handle complex business operations.
- Strong exposure of capacity debottlenecking & trouble-shooting in a batch / continuous process industry, preferably in area of Epoxy resins or chemical industry
- Good knowledge of DCS system, plant-automation, utility operations & maintenance.
- Good knowledge of TPM, Six sigma concepts, productivity/process improvement
- Good knowledge of SAP/ERP systems
- Committed to EHS, Plant safety and HAZOP
Skill Sets :
- Strong knowledge of plant operations
- Adept in people management, maintaining healthy employee relations, handling grievances & creating an amicable & transparent working culture
- Excellent written and oral communication & presentation skills.
- Highly motivated & result orientated person, & able to perform in pressure situations. Strong interpersonal, time management & problem solving skills.
- Cost-conscious, attention to detail, commitment to quality. Ability to introduce innovations & best practices in operations
- Excellent organizationational skills with abilty to multi-task in a business environment. Good understanding of finance and budgeting.
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