DGM - Industrial Engineering - Auto

1 Implement IE Reporting as base for corrective actions

- Implement OEE Reporting system in the Plant for Critical machines

- Cycle time / Set up Time / Downtime / Machine Capacity / Utilization / Calculation & monitoring for the Plan.

- ILO related IE tools.

2 Production Improvement

- Implement Time study and Improvement

- Cycle time / Set up Time / Downtime / Machine Capacity / Utilization / Buffer Time Quantity / Head Count Analysis / Basic Data for Tariff Calculation

- Implement Work & Process Study and Improvement

- Ergonomic Analysis / Work Place Design / MTM Analysis

- Tooling Set-up Time Analysis

- Tool change & Set up Change time analysis

3 Planning Improvement (Man & Machine)

- Capacity Planning Staff & Machine, Plant Budgeting and Capex planning, Capacity development.

4 Costs Calculation Improvement

- Check Product Cost Calculation (see Benchmark CT + check Material costs) & analyze the loss making product & highlight to management.

- Perform SQV Calculations for existing products and new RFQ- s,

5 Support & improvement Production related data

- Product's Material Master Data

- Production BOM (Creation & Updating in SAP)

- Production Routing (Verify Cycle Time, Set up time & Manpower allocation)

- Budget Planning

- Investment Planning

6 Process Engineering:

- Process Planning, Facilities Planning (Man, Machines) for new products

- Process improvement or optimisation of existing machines to improve the Productivity, Quality & Reduce the cost, improve delivery

- Plan/prepare and implement process requirements.

- Methodology of Gap analysis.

- PFMEA

- Layout Design

Candidate Profile:

- Industrial Engineering

- Bachelor degree with 15 years work experience

- Strong Experience: MTM, Lean Manufacturing, Six Sigma

- Knowledge about product cost calculation

- Good understanding of various mfg processes like turning, grinding, honing, Heat Treatment.