Chief Manager - Production - Chemical Domain

Job Summary: Chief Manager- Production (Bhiwadi) in Chemical Domain

About Our Client: Our Client has a turnover of INR 4000 crore is a multi-business entity engaged in the manufacture of chemical based industrial intermediates. Its business portfolio covers Technical Textiles, Fluor chemicals, Specialty Chemicals, Packaging Films and Engineering Plastics. As a manufacturer of a wide range of products that make people's daily lives safer and more comfortable, Our Clients' products touch everyone's life every day in more ways than one.

With headquarters in Gurgaon, India, the 5500-strong global workforce company has operations in two more countries, Thailand and South Africa, Our Client is the market leader in most of its businesses in India and also enjoys significant global presence in some of its businesses.

Our Client is equipped with state-of-the-art R&D facilities, boasts of its Chemical Technology Group that is actively involved in process innovations and product development. A winner of the prestigious Deming Prize for two of its businesses, tyre cord business in 2004 and Chemicals Business in 2012, Our Client adopts TQM as a management way.

The company through its social wing, remains committed to continue to contribute towards the cause of education, vocational skills, health, natural resource management and affirmative action's.

Job Designation: Chief Manager - Production

Number of Position(s): 01

Qualification: B. Tech/BE(Chemical Engineering)

Experience: 9-11 Years

Principal Accountabilities & Responsibilities:

Safe and Smooth Production

- He is accountable for absorption of technology to ensure safe and smooth plant operation. Since the technology is developed through in house R&D and is not fully established, it would require lot of understanding and improvements even after the plants have been handed over for commercial operation.

- He will ensure the development of operating manual, SOPs and W Is covering all the required parameters with the involvement of all the input resources.

- He will develop & ensure the implementation of systems for product quality management. He will be responsible for trouble shooting.

- He will prepare process related checklists for plant operations, shut down and restart of plants under his charge

- He shall make sure that all the resources (manpower, raw material, technical support) are available requisite systems are in place to make sure that people are available for production activities

- Manpower requirement from time to time and for one time activities is generated and organized

- Generate monthly reports covering highlights, performance, improvements achieved, issues, countermeasures and future plan.

- Preparation of customer audit and other audits under IMS

Quality

- He shall make sure that the quality management procedures are followed in letter and spirit.

- Any non-compliance is analyzed and countermeasures taken from time to time.

- The customer requirements are understood and incorporated in the production activities through suitable systems.

- He shall make sure that specified norms for production, energy and wastes are monitored and controlled.

Coordination

- He shall hold meetings with operating people to ensure that everybody is aligned to the weekly, monthly and longer term goals

- He shall identify the issues that come up from time to time and take countermeasures

- He shall highlight the issues in regular reports along with actions taken and current status

Manpower Planning and development

- In coordination with HOD and HR dept, he will ensure manpower requirements are met to achieve production targets.

- He shall deploy people according to the work requirements on day to day basis

- He shall motivate the people working under him to meet the targets.

Plant Modification and Technology related improvements

- Forecast possible problems and to take preventive action through EWR for the same by implementing Modification proposal.

- To identify the abnormalities which are not in line with Technology.

Good Manufacturing Practices

- He shall ensure that appropriate shop-floor practices are identified, communicated to all and followed

- Continually update self and the team members on the best practices prevalent in similar plants through interaction and visiting such facilities

- He will encourage team to use TQM methodology & initiatives to make systems suitable for the plants for improving efficiency.

Safety, Environment & 5S

- Several of the Flouro Specialties plants are meant to produce products for the pharma and agro-sectors. Raising the plant standards to meet the pharma and agro-sector requirements is necessary and facing audits by these companies is a big challenge. He will have to set standards to meet these challenges.

- He shall make the systems for maintaining the pollution free environment.

- He shall make and ensure implementation of the systems to ensure the safety of plant & people.

- Ensure compliance to safety, health and environment through periodic reviews.

- He will train & encourage people in maintaining good 5S practices in plant. To prevent accidents and near misses. They are analyzed to arrive at the root cause & actions are implemented to prevent recurrences.

- Conduct process FMEA to reduce breakdown and severity of process.

- Coordinate AEHS meeting to identify and resolve safety related issue.

- Conduct HIRA and change management studies to study the impact of process

TPM in allocated area

- Develop TIE leaders and team members in plant for all sections of the plant.

- Make area as model area with Kaizens, OPL and tracking abnormalities by involving all TIE members.

Customer Satisfaction

- Co-ordinate customers plant visit and implement their valuable suggestions

Institutionalization of IMS

- Continuous Up gradation of IMS by getting feedback from Plant problems, Internal audit, External audit and Customer feedback.

Challenges/Complexity of Job

- To ensure absorption of technology from R&D by following the UMBRELLA System.

- Provide feedback to R&D for deviations and seek guidance regarding new technology/ process

- To ensure efficient operation at its rated capacity of indigenously developed technology plant.

- To enhance catalyst life by understanding the catalyst chemistry.

- To make our product cost effective by having longer runs between regenerations.

- To raise plant standards to meet Pharma customer requirements.

- Safe and efficient operation of plant as it is highly corrosive and hazardous plant.

Skills/Expertise:

- Good communications skills

- Production, Quality, Manpower Planning and development, Plant Modification, Safety

If interested kindly revert with following details at -

- Experience:

- Current CTC:

- Notice Period:

If you are not interested, remember you may know someone who is looking for an exciting opportunity. Feel free to forward this email as you see fit.

Name: Megha Sakpal
Phone: 7506391382
Land Line: 022- 25476846