Salary offered: 12 - 15 LPA
Job purpose & Scope
- To Design, Develop & Implement efficient & Sustained Manufacturing processes for Bajaj products to ensure Built-in Quality.
- Improve existing processes to ensure Zero Defect Products.
Major Areas of Responsibilities
Understand Design specification of Products and market inputs.
- Articulate Critical Product Characteristics (CPC). Link CPCs with Critical Process Parameters (CPP- s). Identify Potential risks and define actions to overcome risks.
- Identify Potential risks and define actions to overcome risks.
- Design, Develop, implement Defect free Manufacturing process flow.
- Develop working instructions, workmanship standards and process documents and ensure these are complied with
- Analyze existing manufacturing processes and identify Gaps with continual improvement actions to enhance Quality.
- Laison with product Design & Development, Supply chain & Vendor Quality for ensuring the released products have adequate BOM and routings.
- Develop manufacturing documentation required for product manufacturing i.e. revise drawing, BOM, Process Check sheets, Control Plans, etc.
- Validation of Processes and set Control parameters over KPIVs and KPOVs.
- Perform MSA studies over Measuring/testing instruments.
- Conduct Process Capability Studies and control process through SPC charts, especially for critical Parameters.
- Identify ways to reduce wastages through recommendations - i.e. new process equipment, equipment justification to improve performance
- Work with design engineering on DFX (design for excellence) to include:
a) Design for cost
b) Design for test
c) Design for manufacturability
d) Design for assembly
- Develop & Lead team of Process Engineers
- Train and supervise staff on new development processes and technology
- Establish a training and quality culture
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