AVP - Production - Plant Operations

Purpose

- To lead the production team to ensure smooth and efficient operations of the plant.

- To provide techno commercial inputs collaborating with the technical service team.

- Spearhead the entire operation of the plant to enhance the productivity by intelligent management resource optimization.

Key Skill:

- Plant Mgt

- Production Mgt

- Operational Excellence

- Strategic Planning

- Process Mgt

- Quality

- P&L

- New Initiative

Specs

The ideal incumbent should have relevant experience in modern continuous process plant. Should have exposure in handling Hazardous Chemicals.

Experience - 15-20 years of experience in plant operation.

Qualification - B.Tech/M.Tech Chemical

Location - Gujarat

Responsibilities:

- Production Planning & Control

- Planning day-to-day strategies, production schedules, along with resource allocation and plant optimization for optimum output.

- Minimizing performance bottlenecks for high productivity with maximized utilization of men, material & machine.

- Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for enhancing productivity.

Operation:

- Review existing processes and initiate measures for enhancing production capacity as well as productivity. Providing continuous engineering support on existing products to improve margins, performance and quality.

- Spearhead overall plant and equipment operations, as per budgetary allocations.

- Preparing operational/ manufacturing budget in line with market forecast, business growth plan and planned expansion, budgetary control

- Coordinating inbound/ outbound logistics in the organisation , customer satisfaction,

Man Management

- Recruiting, directing, mentoring & motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.

- Implement succession planning of the workforce, rendering training, technical guidance to the staff, shift management activities, appraising the member’s performance & providing feedback.

Quality & Process Enhancement

- Taking stringent quality measures including preparation of necessary documents to ensure compliance with ISO 9001, RC 14001, OHSA 18001 quality standards & customer requirements.

- Identifying scope for

- Planning and implementing technological changes to enhance the operational efficiency.

- Modifications in equipments, process flow, working practices, consumables etc. for controlling & reducing conversion cost per unit produced.

- Implementing various techniques like Six Sigma, 5S, TQM,TPM, EHMS & OHS. FMEA, RCA, Risk Assessment, ICSI, TBEM and BSC Five Star in EHMS & OHS for cycle time / cost reduction.

Safety:

Ensure safety systems are in place. Ensure Corrective actions are taken against non-conformities.

IT:

Implement latest technology to reduce cost and enhance efficiency.